Pilot Light or Ignitor Problems — Furnace Repair Tips

Premier Systems
December 24, 2025

When a heater stops working, the issue often comes down to the pilot light or ignitor. These small components initiate the heating process; hence, a minor defect can bring the entire set to a halt. Homeowners in Bozeman seek professional furnace repair services to address such issues during the winter. Understanding how to check them can save time, stress, and a lot of cold nights. 

Before getting into pilot or ignitor troubleshooting, it is good to understand the fundamentals. Older gas furnaces have a tiny flame known as a pilot light. This flame remains lit all the time and switches the burners on whenever the heat is turned on. The newer furnaces have an electronic ignitor, which sparks or glows to ignite the burners.

When either of these components malfunctions, the heat does not turn on, and the system is turned off as a safety measure. That is why a low, wavering, or absent flame from the ignitor generally indicates that the furnace needs to be attended to immediately.

Signs of Pilot Light or Ignitor Problems

The Pilot Light Won’t Stay Lit

If your pilot flame keeps going out, the orifice may be dirty, or the thermocouple may not be heating properly. A healthy flame should be robust, consistent, and blue. A flickering or yellow flame indicates dust, debris, or a plugged pilot tube.

According to ENERGY STAR, dust accumulation can reduce a furnace’s efficiency by 10 to 15 percent, and even a small amount of dust can cause problems.

The Furnace Turns On, but the Burners Don’t Ignite

This is one of the most common furnace ignition problems in modern systems. When the ignitor glows, but the burners do not turn on, the problem may be with the flame sensor or the gas valve. When there is no glow, the ignitor could be broken, loose, or even burnt out.

In addition, AHRI data indicate that the ignitor is among the three leading parts to fail after 8 to 12 years in gas furnaces, which is why it is essential to check it regularly.

The Furnace Cycles Without Producing Heat

This often points to a problem with a thermostat, power, or safety switch. Always start by checking the basics before assuming a part has failed.

Initially, all these problems seem harmless. However, over time, it can become a significant issue and even cause furnace breakdowns during Bozeman winters. To avoid this, understanding troubleshooting for the pilot light or ignitor can save you a lot of time and trouble. 

Troubleshooting Electronic Ignitor Problems

Modern furnaces use hot-surface or spark ignitors. These are easier to diagnose because you can usually see the glow.

1. Start With Simple Checks

The first step in furnace ignitor troubleshooting is to ensure the furnace power switch is on. Confirm the thermostat is set to heat and has fresh batteries. A tripped breaker can also shut down the ignitor.

2. Look For the Ignitor Glow

Watch the furnace when it tries to start.

  • If you see a glow but no flame, the issue may be the flame sensor or gas valve.
  • If there is no glow at all, the ignitor may be loose, dirty, or cracked.

3. Replace a Faulty Ignitor

If the ignitor is damaged and you are comfortable working with basic tools, follow these steps:

  • Turn off the power and gas
  • Remove the ignitor’s mounting bracket and disconnect the wire harness
  • Install the new ignitor while wearing gloves
  • Reconnect everything and restore power

If the ignitor still doesn’t glow, the furnace board or safety controls may need to be tested by a furnace maintenance service in Bozeman.

Step-By-Step Troubleshooting for Pilot Lights

An average furnace pilot light must last between 10 and 15 minutes per cycle. If it's not, you need help. These furnace repair steps apply to older systems with a standing pilot:

1. Check the Power and Thermostat

Make sure the furnace switch is on and the thermostat is set to heat. Replace the thermostat batteries if needed.

2. Turn Off the Gas

Always turn the gas valve to the off position and wait at least five minutes. This clears any leftover gas and keeps you safe.

3. Clean the Pilot Assembly

Dust and debris often block the flame. Use compressed air or a soft brush to clean the pilot area and the pilot tube opening gently.

4. Relight the Pilot Safely

Follow the manufacturer’s instructions:

  • Turn the gas valve to the pilot position
  • Hold it down while pressing the ignitor button or using a long lighter
  • Keep holding the knob for about 30 seconds to heat the thermocouple
  • Once steady, release the knob and turn the valve to the on position

If the pilot won’t stay lit after several tries, stop. You may need a technician in Bozeman to inspect the thermocouple or gas supply for heating repair.

A Few More Important Safety Tips

The following are electric and gas furnace repair tips from professionals that can help you avoid any unfortunate incidents.

  • Leave your home immediately if you smell gas and call the gas company from a safe distance.
  • Always turn off the power and gas before touching any furnace parts.
  • Never force a pilot light to stay lit.
  • Don’t clean or replace an ignitor while it’s hot.

Conclusion

The vast majority of pilot and ignitor issues begin as minor problems, such as dust or loose wires, and malfunctioning sensors. Regular furnace repair service helps prevent these issues and keeps your system running safely through the cold season. A properly maintained furnace burns well, runs efficiently, and consumes less energy. Catching trouble early protects your furnace and keeps your home warm when you need it most.

Well, sometimes you need someone reliable to fix these problems for you. Here comes Premier Systems Heating, Air Conditioning & Boilers to your service. What's causing your furnace to malfunction? Let us inspect your system. We can locate the problem and provide an effective repair to restore your home's heat and energy efficiency.

Book our HVAC services in Bozeman, MT online now and transform your furnace from a dud to smooth again.

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